HCL20 Assembly

The H-Line ‘Lansbury’ Corner Pantry larder 60HCL205*/ 60HCL215* Assembly Instructions *Configurations 1 through 5

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Jul 2025 v2

The following document will provide you with the necessary information to assemble the H-Line ‘Lansbury’ Corner Pantry Larder unit.

Contents:

Introduction

3

Safety Notice

3

Tools Required

3

Components Supplied

4

Assembly

5

Base Panel

6

Large Inner Unit

7-8

Small Inner Unit

9-10

Main Body - larger unit

11

Main Body - top panel

12

Main Body - smaller unit

13

Shelving

14

Door Assembly

15

Mullion attachment

16-18

Door fitting

19-20

Introduction:

The H-Line ‘Lansbury’ Corner Pantry Larder unit is an extensive & flexible storage system designed for the corner of the room.

This unit is designed in one overall width & depth at 1043 x 1043mm. The unit is available to order in 2 heights - 2002mm & 2182mm.

The unit is available in 5 door configurations to tie in with other tall units across the range. The door configuration is indicated by the last number in the product code:

60HCL2051, 60HCL2052, 60HCL2053, 60HCL2054 & 60HCL2055. 60HCL2151, 60HCL2152, 60HCL2153, 60HCL2154, 60HCL2155.

The following pages show important points to be aware of when planning this unit, followed by fitting instructions to help assemble this tall corner larder.

The H-Line ‘Lansbury’ is supplied with an LED spot light complete with PIR sensor and driver as standard ready to be fitted. Please ensure there is a suitable mains (240v) power supply available for the installation. The Complete Lansbury includes a box wine rack and a door mounted spice rack which are supplied in separate boxes. Please be aware that this unit is supplied flat packed so, please ensure that you have prepared an area large enough for the assembly process. Safety notice: Be aware that assembled units can be heavy. We recommend two person handling during assembly of this product. Due to the size of the completed units it is suggested that it is assembled in an area as close as possible to the final installation location. Ensure the intended assembly area is clear of trip hazards and that pets and young children are at a safe distance. During assembly use a soft object such as a blanket to rest panels on to prevent damage to the show surfaces.

Tools Required :

Hammer

Tape Measure

Screwdrivers

Drill

Glue

Spirit Level

Components supplied:

Each unit will be supplied with the necessary fixings and fasteners to fully assembly the unit. Please check you have the required quantity before proceeding with the assembly.

Dowel x 28

Cam x 32

Cam Bolt x 32

Leg Socket & Adjustable leg x 7

Hi-Lo Screw x 12

LED Spotlight x 1, Driver x 1, PIR sensor x 1

Shelf Peg x 20 Spiked Shelf Peg x 20

Door Jointing Dowel: 2002mm Door configuration *1, *3 & *4 = x 2 2002mm Door configuration *2 = x 4 2002mm Door configuration *5 = 0 2182mm Door configuration *1 & *3 = x 2 2182mm Door configuration *2 & *4 = x 4 2182mm Door configuration *5 = 0

107deg Hinge, soft close (CH12S) = x 1 d f

Push-to-open piston x 1

Cruciform Hinge Mounting Plate: Split door unit = x 5 Full height door unit = x 4 Complete Lansbury = +1

100deg Hinge, reverse sprung (CHR10): Door configuration *1, *2, *3 & *4 = x 4 Door configuration *5 = x 3 Complete Lansbury = +1

The Complete Lansbury includes a box wine rack and a door mounted spice rack which are supplied in sepa rate boxes.

Assembly Examples & Tips

Insert dowels into the same side as the cam.

Insert cam bolts into the side opposite the cam.

Insert cam with arrow pointing towards edge.

To make assembly easier it is good practice to fit the cams, cam bolts and dowels in the correct positions before assembly to ensure they are in the correct positions.

Assembly

Step 1- Base unit:

Prepare a flat area large enough for the base panel to be laid flat. Protect the surface with a blanket.

Lay the panel down with the leg locating holes visible as shown below. The leg locating holes are circled - each leg uses 3 holes when fitted.

Underside

One at a time, align each of the leg sockets with the corresponding 3 holes on the base panel. Tap the socket into place between the 3 locating pins until the there is no gap between the base panel and the leg socket. Use a hammer and tap each of the locating pins down until they no longer protrude up from the leg socket. Once all 3 are fully located the leg socket should be fully secure. NOTE : There should be no gap between the black plastic leg base and the panel. When the sockets are all in place the legs can be pushed into place.

When all 7 feet are fitted, the base assembly should appear as the image opposite. At this point install the cams and dowels before turning over.

The base unit can now be turned over, installed and levelled in place.

Assembly

Step 2- Large Inner unit:

The large inner unit consists of 2 sides, a top and bottom, 5 internal shelves, back brace and back panels. Dowels, cams and cam bolts will be required to assemble the main units. The shelves will be installed later. At this stage the fitter should determine if the larger of the inner units is to be fitted to the left or right hand side and then check the order to see which side the door will be opened from as one of the 2002 / 2182 x 600mm panels will have the hinge holes pre-drilled along the front edge.

Front

5mm hole in this position indicates top edge of the panel.

Outer Side

Top

Inner Side

Top

Front

200

474

764

434

Large Inner Unit Top & Bottom

764

Back Brace

763

Large Shelf

These are the main components required for the assembly of the unit.

Assembly

Step 2 - continued: You will need the following parts:- Outer side, top & bottom and back brace & large inner side. Dowels, cams and cam bolts. Hi-Lo Screws x2.

Lay the outer side panel on a flat surface taking care not to damage the underside. Insert cam bolts and dowels in the correct holes which correspond with the parts to be fitted.

Using cams and dowels, guide and lock the top, bottom and back brace into place.

The 8mm back panels simply slide into the pre-cut recesses in the panels.

Insert the cams and dowels into the newly fitted top, bottom and back brace. The right hand side will require cam bolts to match. Locate the right hand side of the unit. Tighten the cams to secure. Use 2 x Hi-Lo screws (supplied) and fix the side using the pre-drilled as shown opposite.

The unit can be carefully placed aside until the next process is completed.

Assembly

Step 3 - Small Inner unit:

The small inner unit consists of 2 sides, a top and bottom, 5 internal shelves, back brace and back covers.

Dowels, cams and cam bolts will be required to assemble the main units. The shelves will be installed later.

Front

5mm hole in this position indicates top edge of the panel.

Right Side Outer Side

Top

Top

Inner Side

Front

1 9 4

2 00

154

4 9 7

4 9 7

Small Inner Unit Top & Bottom

4 9 6

Back Brace

Small Shelf

These are the main components required for the assembly of the unit.

Assembly

Step 3 - continued: You will need the following parts:- Outer side, top & bottom and back brace & small inner side. Dowels, cams and cam bolts.

Lay the outer side panel on a flat surface taking care not to damage the underside. Insert cam bolts and dowels in the correct holes which correspond with the parts to be fitted.

Using cams and dowels, guide and lock the top, bottom and back brace into place.

The 8mm back panels simply slide into the pre-cut recesses in the panels.

Insert the cams and dowels into the newly fitted top, bottom and back brace. The inner side will require cam bolts to match. Locate the inner side of the unit. Tighten the cams to secure.

The unit can be carefully placed aside.

Assembly

Step 4 - Main Body assembly - larger unit: You will need the following parts:- Base Sub-Assembly

Large Inner Unit Sub-Assembly Dowels, cams and cam bolts.

It is strongly recommended that 2 persons undertake the next part(s) of the assembly process.

1

Firstly, fit the cam bolts to the bottom inner edge of the large unit (circled opposite). Carefully place the unit onto the base (1) and locate the cam bolts and dowels into the side edge of the base unit (2). Tighten the cams from the underside of the base unit.

2

IMPORTANT! Check that the outer panels, sides & base panels are pulled tightly together by the cams on ALL assembled units. This will ensure structural integrity of the overall finished unit.

Assembly

Step 5 - Main Body assembly - top panel: You will need the following parts:- Base & Large Inner Unit Sub-Assembly. Top Assembly. LED lighting components. Dowels, cams and cam bolts.

The LED is simply push fit into the pre-cut hole in the top panel and the PIR sensor is screwed into position using the pre-cut hole and supplied screws.

All cables will run along the recessed channel on the top of the unit. Refer to the manufacturers instructions for further information.

It is strongly recommended that 2 persons undertake the next part(s) of the assembly process. Check your parts to make sure the cams, cam bolts & dowels are in the correct positions as shown below. Lower the top onto the large inner assembly, making sure the LED is facing down. Carefully slide the top onto the cam bolts - the dowels should also align with the receiving holes.

Tighten the 5 x cams to secure the top.

Cams, x 5 each Dowels, x 3 each

1

Cam bolts, x 5

Assembly

Step 6 - Main Body assembly - smaller unit: You will need the following parts:- Assembly of base, large inner and top. Small Inner Assembly. Dowels, cams and cam bolts.

Make sure the assemblies have the corrects parts pre-fitted as shown below.

Carefully slide the small inner unit in between the top and bottom panels. Align the dowels and cam bolts. Tighten the cams from above and underneath to secure the unit in place.

Top & Bottom: Cams, x 5 each Dowels, x 3 each

Small Inner Assembly: Top & bottom - Cam bolts, x 5

1

IMPORTANT! At this stage, check that the top and bottom cams are fully tightened. This will ensure structural integrity of the overall finished unit.

Assembly

Step 7 - Interior Shelving: You will need the following parts:-

Large shelves x5. Small shelves x 5. Standard Shelf pegs x 20. Spiked Shelf Pegs x 20.

Each unit can be fitted with 5 shelves. For 1 shelf you will need 2 x standard shelf pegs and 2 x spiked shelf pegs. These must be fitted as shown in the image below with the spiked peg toward the rear of the cabinet - these are simply push fit. Ensure they are fitted with the shelf support surface / spike in the ‘up’ position. Do this for each side of the shelf. Locate the shelf in position with the spiked peg locating in the hole on the underside of the shelf. Repeat the process for the required number of shelves.

Locating hole on the rear underside of the shelf.

Standard peg at front.

Locate shelf down into position.

Spiked peg at rear.

Assembly

Step 8 - Door assembly: You will need the following parts:- Door Jointing Dowels, qty as supplied. Door frontages - if the unit has a single door frontage then skip to Step 9

The door frontages supplied will have been drilled for hinges and to receive door jointing dow els. Depending on the door configuration of the unit then the door jointing dowels may include spacers of different sizes - if spacers are included then they must be used. Align the frontages with the door jointing dowels according to the configuration of the unit code (see below) and carefully knock the frontages together.

1997mm o/a door height for a 2002mm unit

2177mm o/a door height for a 2182mm unit

*Spacers supplied are 5mm, 3mm or not required depend ant on door the configuration.

Assembly

Step 9 - Mullion attachment: You will need the following parts:- Unit shell assembly. Mitred strip panels x 2. Mullions x 2. Hi-Lo Screws x 6.

With the unit shell assembled, locate the x 2 long, thin panels with mitre cut edge. Position each within the cabinet and position as shown below.

Fix through the surface area of the mitre panels through into the outer side cheeks of the unit shell to secure them. These mitred panels will be hidden by the mullions so screws can be on show - the raw material of the mitre edge sits flush with the cabinet front.

Assembly

Step 9 - continued:

Take the 2x multiple drilled mullions. Both of the mullions feature multiple pilot half-drillings to suit all door/hinge configurations for this unit. Choose 1 mullion, lay it out alongside the hinge side of the door and then drill fully through the holes you require to suit the hinge plates for your door configuration - see below. Only one mullion needs to be drilled to suit the hinges. The other will be used as supplied - the reverse face should remain un-drilled. The front edge of the unhinged mullion will be drilled later for the push-to-open piston.

Back of mullion before drilling for hinges.

Front of mullion after drilling for hinges.

Assembly

Step 9 - continued:

Position the 2x mullions into the unit so that they cover the mitre edges of the mitred panels and are flush with the front of the cabinet. Use glue down the front of the mitre edge and press firmly against the multiple drilled faces of the mullions to firmly bond together. At the top and bottom of the unit are pilot holes for securing the mullions top and bottom - see diagram below. We recommend using hi-lo long screws for fixing the mullions in place.

Pilot holes

Assembly

Step 10 - Door fitting: You will need the following parts:- Hinge plates. Hi-Lo Screws x 4.

Hinges. Door(s). Push-to-open piston.

Fit the hinge plates into the holes drilled in the mullions in the previous Step - locations circled below for example unit with a full height door. For further strengthening of the mullions, mitre panels & the unit, we recommend screwing through the mullion, just in front of the hinge plates, all the way through (see below). This pulls the unit firmly together. The heads of the screws will be hidden by the bodies of the hinges. Fit the hinges to the door in the pre-drilled positions. The Complete Lansbury (wine rack & door spice rack included) will have an additional hinge at the top of the door.

NOTE : if the Complete Lansbury (wine rack & door spice rack included) has been ordered then the shelf mounted wine rack should be secured into the end users chosen position in the larger inner bookcase and the door mounted Spice Rack should be fitted to the pre drilled fixings on the door at this stage.

Box wine rack - optional

Door mounted spice rack - optional.

Hinges.

Full height right hand side opening door shown.

Hinge Plates.

Step 10 - continued:

Fit the door to the assembled unit - locate the door hinge onto the hooks at the front of the hinge plate and press the rear part of the hinge to lock it into position (see below). You will feel a ‘click’ when it is correctly positioned. IMPORTANT: Continue to support the door while fitting the other hinges. Failure to do so will result in damage to the unit and / or hinges. Adjust hinge plates accordingly. Fit the Push-to-open piston - this is to be positioned in the centre (circa) of the mullion front edge regardless of door configuration. When determining placement of the piston please consider the appropriate height of ‘press point’ for the user when opening the door. We recommend using the dedicated jig as listed in our Product Guide - alternatively create a 5mm (circa) pilot hole before drilling for a 10mm diameter hole to suit the piston. No glue is required for securing the body of the piston.

Connect the LED lighting to the mains supply.

Box wine rack - optional

Locking tabs are to the rear of the plate.

Locating hooks are to the front of the hinge

Push-to-open piston

1) Locate hinge into front hooked part of the hinge plate.

2) Push the rear part to lock into place. It will ‘click’ into position.

Door mounted spice rack - optional.

The unit is now complete.